Heavy-duty horizontal multi-tasking center

INTEGREX e-H Series,Heavy-duty horizontal multi-tasking center, Redefining Large Workpiece Machining with Done-in-One Excellence The INTEGREX e-H Series from Yamazaki Mazak represents a pinnacle in horizontal multi-tasking machining, seamlessly merging CNC turning and machining center capabilities to handle large, complex workpieces with unmatched efficiency and precision, all under its signature Done-in-One machining concept. This series is engineered to complete the entire production process-from raw material input to final machining-within a single setup, eliminating multiple machine transfers and clamping steps. This not only slashes lead times by up to one-fifth and reduces processes to one-eighth of traditional methods but also minimizes human error and boosts machining accuracy significantly.

The orthogonal design ensures a spacious operation area, while roller guides on all linear axes and a highly rigid machine structure lay the foundation for stable, high-precision cutting, even during heavy-duty operations. At the core of the INTEGREX e-H Series lies a robust B-Axis milling spindle with 240-degree positioning and Y-Axis capability, enabling off-center machining and versatile cutting angles. Models offer optional second turning spindles (S versions) and lower turret rotary tool spindles (ST models), expanding their multi-tasking prowess to tackle turning, milling, drilling, and more in one go. Equipped with a built-in motor spindle, the machine minimizes vibration during high acceleration/deceleration, ensuring exceptional roundness and surface finish. A large swing diameter and extended Y-Axis stroke accommodate large workpieces, while a high-capacity tool magazine supports extended, uninterrupted production runs.

The MAZATROL SmoothAi CNC system elevates productivity further, integrating AI and digital twin technology. Features like SOLID MAZATROL automatically generate programs from 3D CAD data, with AI learning from past programs to optimize machining processes. The CUTTING ADVISOR uses accumulated data for simulation and visualization, refining cutting conditions for peak performance. Spindle temperature control, which circulates cooled oil around spindle bearings and the headstock, minimizes thermal displacement to maintain consistent accuracy. With its comprehensive process integration, advanced spindle technology, intelligent controls, and flexible configurations, the INTEGREX e-H Series is the ideal solution for manufacturers seeking to maximize efficiency, precision, and versatility in large workpiece machining, all while reducing operational costs and floor space requirements.