Vertical multi-tasking center -INTEGREX i-500

Vertical multi-tasking center -INTEGREX i-500 Available in a full range of configurations, the multitasking machining centers are built to address diverse production requirements.

While retaining the user-friendly operation and compact design of the INTEGREX i Series, they feature a machining envelope that is on par with the INTEGREX e-H Series.

Versatile machining capability – integrating a variety of special processes including gear milling, hobbing and deep-hole drilling in a single machine, facilitating process consolidation.

Vertical multi-tasking center -INTEGREX i-500 Available in multiple bed lengths, it is suitable for machining large-diameter and long workpieces. In addition to a range of options for the tailstock, secondary spindle and lower turret, various specifications are also offered for the turning spindle and milling spindle. Flexible customization is available for component machining across all industries. The standard compact milling spindle has an overall length reduced by 17% compared with the conventional milling spindle, further expanding the machining range while minimizing the interference area.

Long Y-axis travel: 430 mmMaximum swing diameter / Maximum machining diameter: Φ 700 mm
X-axis travel: 845 mmY-axis travel: 430 mm

B and C Axes for High-Precision Machining
The B-axis is equipped with a backlash-free roller cam, and the C-axis adopts a full-circumference clamping brake. Both the B and C axes come standard with a high-performance, high-precision linear scale feedback system to enhance positioning and contour machining accuracy.
B-axis: Minimum indexing of 0.0001° (roller cam)
C-axis: Minimum indexing of 0.0001° (full-circumference clamping brake)

X, Y and Z Axes with Standard Ball Screw Core Cooling

Temperature-controlled cooling oil circulates inside the ball screw core to reduce heat generation of the ball screw and thermal influence from the servo motor. The milling spindle is fitted with a newly developed high-output, high-torque built-in motor. In addition to the standard No.40 spindle, high-speed (No.40) and high-output (No.40, No.50) spindle specifications are available to meet diverse machining requirements.

No.40 standard spindle: 12000 min⁻¹

No.40 high-output spindle: 12000 min⁻¹ *

No.40 high-speed spindle: 20000 min⁻¹ *

No.50 high-output spindle: 10000 min⁻¹ *

Optimal selection can be made according to machining requirements. The integrated spindle/motor design makes it an ideal solution for continuous machining of the first and second operations.

Synchronized machining is achievable with the primary and secondary turning spindles, enabling high-speed, high-precision machining of thin and long workpieces.

The C-axis (0.0001° indexing*) features a full-circumference brake structure and a magnetic sensor, delivering indexing accuracy on par with the rotary axes of machining centers.*The standard specification of the secondary spindle is 0.001°.

Standard spindle: 4000 min⁻¹, Φ91 mm spindle bore

High-output spindle: 3300 min⁻¹, Φ112 mm spindle bore*

High-output & high-torque spindle: 2500 min⁻¹, Φ132 mm spindle bore*

High-output & high-torque spindle: 2000 min⁻¹, Φ185 mm spindle bore*

Innovative MAZATROL CNC System for Higher Productivity

MAZATROL SmoothAi leverages digital twin technology integrated with AI and advanced digital simulation functions. It enables high-speed, high-precision control and user-friendly operation, while simultaneously boosting productivity.