Hybrid multi-tasking center
INTEGREX AG Series,Hybrid multi-tasking center,Redefining Hybrid Multi - Tasking for Gear Machining The Mazak INTEGREX AG Series stands as a pioneering line of hybrid multi - tasking machines, seamlessly integrating turning, milling, 5 - axis machining, gear cutting, and in - machine measurement into a single, high - precision platform, embodying Mazak's "Done in One" philosophy to redefine efficiency and accuracy in gear and complex part manufacturing. It is an ideal turnkey solution for sectors like aerospace, automotive, energy, agriculture, and construction, catering to both high - mix low - volume and mass - production needs. At its core, the series integrates three gear machining methods: gear skiving, hobbing, and endmilling. Gear skiving excels in high - efficiency cutting of internal/external gears; hobbing handles high - volume production of parallel - axis gears with dedicated cutters; endmilling offers flexibility with general - purpose endmills for diverse gear types, eliminating the need for multiple specialized machines.
The rotational synchronization precision between the turning and milling spindles remains uncompromised even at maximum speeds, ensuring sub - micron level accuracy. Powered by the MAZATROL SmoothX CNC control and Smooth Gear Machining software, the INTEGREX AG simplifies programming. Operators input workpiece parameters via a conversational interface to generate tool paths, modify tooth profiles, and set edge tapers without 3D models or complex CAD/CAM steps. The optional Smooth Gear Check Plus enables in - machine measurement, with a phase angle identification accuracy of 0.005 degrees, optimizing processes and reducing errors. It offers diverse spindle and tool storage configurations, and integrates easily with automation systems from 2 - pallet changers to PALLETECH Systems for lights - out operation. The ergonomic design prioritizes operator safety and convenience. With full 5 - axis machining capabilities, it handles the most complex parts, from small splines to large jet engine components. By consolidating multiple processes into one setup, it cuts in - process time, slashes initial costs, and minimizes part handling errors, setting a new benchmark for hybrid multi - tasking performance.
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